1.F00RJ02506 Injector Valve Assembly’s Introduction

Injector valve assembly is one of the most important running parts, it is consisted of valve rod and valve cap, installed in the controlling room in the house body of injector. The main function of injector valve assembly is to control oil injection and oil return. Injector valve assembly is one of the most core components, also one of parts with the highest damage rate.

Valve cap

When checking the valve cap, you need to use microscope to observe the contact surface between the valve cap and the ball to see whether the valve cap is damaged or not, if there is damage, the valve cap must be replaced.

Valve rod

.Check the top of valve rod which has contact with valve cap, if the valve rod has damage on the surface, its original silver color turns into white, the valve rod needs to be replaced.

.Check the valve rod’s contact part with injector, if the valve rod has damage on the surface, its original silver color turns into white, the valve rod needs to be replaced.

2.F00RJ02506 Injector Valve Assembly’s Basic Information

Title	China made brand new fuel injector valve assembly F00RJ02506
SKU	G1S8F00RJ02506
Old SKU	G1L1F00RJ02506

3.F00RJ02506 Injector Valve Assembly’s Application Information for Injectors

（1）F00RJ02506 Injector Valve Assembly’s Car Model Matching Information

Injector Part Number	Car Number	OE Number	OE Number
0 445 120 199	CUMMINS	4 994 541
0 445 120 257	CUMMINS	5 263 230
	FORD	BH1X 9K526 BA
	VW (VOLKSWAGEN)	2Z0 130 201
0 445 120 305	CUMMINS	5 268 436
	KOMATSU	5268436	6746113100

 

（2）F00RJ02506 Injector Valve Assembly’s Application for Injectors’ Part Number

Injector Series	Injector Part Number	System Pressure	Re-manufactured Part Number	System Pressure	Universal Number	System Pressure
CRIN3-18	0 445 120 199	1800
CRIN3-18	0 445 120 257	1800
CRIN3-18	0 445 120 305	1800

4.F00RJ02506 Injector Valve Assembly’s Specifications and Dimensions Parameters

Valve Assembly Size	13 cm*2 cm *2 cm
Valve Assembly Box Size	14 cm *3 cm *3 cm
Valve Assembly Packing Size	31 cm *12 cm
Valve Assembly Net Weight	0.03kg
Valve Assembly Gross Weight	0.03kg
Valve Assembly Quality	China Made Brand New
Valve Assembly MOQ	4PCS

5.F00RJ02506Valve Assembly’s spare parts list

No.	1	2
Image
Name	Injector Valve Assembly	Valve Assembly Anti-rust Paper
Description	Valve Assembly Part Number F00RJ02506	Prevent the valve assembly from rusting
No.	3	4
Image
Name	Valve Assembly Box (Cylinder)	VCI Anti-rust Bag
Description	Protect the valve assembly from being damaged by colliding	Prevent the valve assembly from rusting
No.	5
Image		/
Name	Valve Assembly Box (Square)	/
Description	Protect the valve assembly from being damaged by colliding	/

Minors are prohibited from using the injector valve assembly, valve assembly anti-rust paper, valve assembly box, and VCI anti-rust bag to avoid personal injury.

The valve assembly box is recyclable and can be reused.

VCI anti-rust bag is non-degradable material, please dispose of it properly after use.

6.F00RJ02506 Injector Valve Assembly’s Quality Control

Valve Assembly Testing

All parts of the injector valve assembly are subjected to precision testing, high temperature testing, low temperature testing, withstand pressure testing, leakage testing, durability testing, and various working conditions testing.

Injector Valve Assembly Inspection

The factory inspection of the injector valve assembly is undergone full inspection, random inspection, and batch inspection three inspections. Different brands of test benches are used to test the same injector valve assembly for a total of no less than three times for factory inspection, and the fuel injector installation testing environment are progressed in dust-free workshop.

Injector Valve Assembly Installation

When matching the valve cap and valve steam, DCVS strictly complies with the standard of valve cap and valve stem clearance technical indicators to ensure that each valve assembly meets the factory standards and use standards.

7.F00RJ02506 Injector Valve Assembly’s Warranty Instructions

Valve Assembly Warranty Conditions and Instructions

It is necessary to provide pictures, videos, or test reports detected by the injector valve assembly inspection equipment when the valve assembly is abnormal during use as evidence to feed back to the salesman.

Abnormal conditions are properly explained such as：1.Smoke, 2. Engine shake, 3. Difficulty starting the engine, 4. Engine noise, 5. oil leakage etc.

 Valve Assembly Warranty Coverage

. Within 15 days after customer receives the F00RJ02506 injector valve assembly, if there is a performance failure and the product has no appearance damage, customer can choose to replace it or repair it;

. If the F00RJ02506 injector valve assembly has performance problems during the warranty period (3 months), and it is confirmed that it is product’s problems after testing, you can contact our salesmen to replace the same model or a reworked product with the same performance for free;

. If the injector house has obvious scratches, it can only be repaired and it will be returned as it is if the product is confirmed to be fault-free.

Injector Valve Assembly Out of Warranty Coverage

.The warranty period has expired.

.Injector valve assembly failure caused by high temperature, high pressure, humidity, rain and snow,

saline-alkali land, earthquake, and used in abnormal environment.

.Injector valve assembly damage caused by man-made reasons (throwing, strong magnetic field magnetization, set fire).

.Injector valve assembly failure or injector damage caused by non-injector design, technology, manufacturing, quality and other issues.

.Injector valve assembly failure due to system pressure exceeding system approved pressure.

.Injector valve assembly failure caused by system voltage exceeding approved voltage.

.Injector valve assembly failure caused by impurities (water, lead, aluminum powder, iron powder, sulfide)

in the system fuel exceeding the standard requirements.

.Injector valve assembly failure caused by not installing according to the tightening torque specified in the vehicle engine maintenance manual (the tightening torque is too large or too small).

.Injector valve assembly failure caused by not following the installation angle specified in the injector maintenance manual.

.Injector valve assembly failure caused by not following the cleaning requirements specified in the injector maintenance manual.

.Injector valve assembly failure caused by failure to replace consumable parts as specified in the injector maintenance manual.

8.F00RJ02506 Valve Assembly Purchase Payment Terms

Payment Terms： T/T, PayPal, Alipay, WeChat

Please contact our salesmen for specific payment information.

9.F00RJ02506 Valve Assembly’s Shipping Ways

Destination in China areas: SF Express, Debon Express, the corresponding logistics company can be provided according to customer requirements in special cases.

Destinations out of China’s areas：DHL, UPS, FedEx, TNT air, ocean or other shipping methods required by customers.

10.F00RJ02506 Valve Assembly’s Lead Time

Lead time：Send out within 3 – 7 working days after receiving payment（Except for special products and special cases）.

11.F00RJ02506 Valve Assembly’s Storage Standard

Choose a suitable storage place

The warehouse and cargo yard where the fuel injector is stored should be kept clean and dry, and away from the factory buildings that generate harmful gases and dust; do not mix with acid, alkali, salt and other substances; the storage place should have a good drainage system; the cargo yard should be flattened with gravel or furnace ash etc. to enhance the water permeability of the surface layer to keep the reservoir area dry.

Strict requirements of warehousing

Strict inspections should be carried out when the fuel injectors are put into storage, the surface cleaning work should be done well to remove water traces, oil stains, ash and other dirt, remove the rust and do anti-rust treatment in time. Packaged injectors must be protected from damage.

Keep the warehouse dry and preventing moisture

.The relative humidity is usually below 70% for the fuel injectors placed in the room, and the corrosion of the fuel injectors is significantly reduced.

.Injectors must be stored in the warehouse, and they are forbidden to store in the same warehouse with commodities with high water content.

Stack Properly

After the injector is exposed to rain, the corrosion rate will increase significantly. The purpose of sealing is to isolate the injector from rainwater and humid air, so the warehouse window should be checked in time to avoid rainwater entering the warehouse

If the fuel injector package is damaged, it should be repaired or replaced; when the package is damp, the packaging material should be dried; if the original anti-corrosion and oil applied at the factory is found to be damaged or dried up, it should be cleaned and re-applied oil in time.

It is forbidden to leave the injector exposed in the air for a long time.

It is forbidden to store acid, alkali, salt and other substances together with the injector.

The unpacked fuel injector must be rust-proof during secondary storage.